A-Z Guide to Flannel Fleece
Welcome to EDITEX Textiles
Crafting Comfort Since [1997]
As a vertically integrated manufacturer with 20+ years of expertise, we specialize in premium polyester flannel fleece for blankets and textiles.
Why Choose Us?
Low MOQs – Scalable for startups & wholesalers
Eco-Certified – OEKO-TEX® & GRS certified materials
End-to-End Solutions – From fabric to finished products
Discover how our sustainable textiles can elevate your line.
" This guide examines natural flannel fleece's unique properties, key distinctions from coral fleece, and performance advantages. We'll detail the manufacturing process and address common industry inquiries. "
1. What is Flannel Fleece? The Ultimate Comfort Fabric
Flannel fleece is a delicate and soft fabric. Our flannel is made of polyester fiber material, and the surface is processed with fluff, with short and dense fluff, providing a warm and comfortable touch. Flannel is widely used in the production of clothing, bedding, and home decor due to its excellent insulation performance and comfortable touch. Its plush processing can increase the thickness and insulation of the fabric, while also adding a soft visual texture, which is deeply loved by consumers. Considering both fashion and functionality, flannel has become an indispensable part of daily life.
Crafted from premium polyester fibers, our flannel fleece features a brushed surface with dense, velvety pile for unmatched softness and warmth.
Why Choose Flannel Fleece?
Year-Round Comfort – Lightweight yet insulating
Versatile Applications – Perfect for loungewear, blankets, and home textiles
Premium Handfeel – Brushed finish enhances softness and durability
" Where everyday comfort meets exceptional quality – perfect for cozy moments at home. "
2. What are types of Flannel Fleece? Flannel Fleece Varieties & Customization Options
(1). Dye
Based on customer’s requirements, dye different colors to the flannel fleece.
(2). Print
According to the printing needs of customers, choose different printing methods.
(3). Metallic Foil
Using high temperature hot pressing technology, metal foil is applied to hot stamping on flannel.
(4). Jacquard
Jacquard craftsmanship not only enhances the aesthetic appeal of fabrics, but also maintains the softness and comfort of flannel.
(5). Emboss
When printing, the design pattern plate is placed on flannel and embossed on the surface of the flannel using an embossing machine.
(6). Cut
The flannel cutting process involves using specific tools to cut flannel fabric into specific patterns.
(7). Brush
Brush the fleece in a directional manner according to the design pattern or pattern template to form a three-dimensional pattern or pattern.
(8). Glow in the Dark / Luminous
Flannel luminous fabric is a blanket made of a special material that has a luminous function.
Type | Process Description | Unique Benefits |
---|---|---|
Dyed Flannel | Custom color solutions to match brand identity | Unlimited Pantone color matching |
Printed | Digital/screen printing for complex designs | High-resolution patterns up to 1200dpi |
Metallic Foil | Heat-transfer foil stamping | Creates premium reflective surfaces |
Jacquard | Woven-in textured patterns | Pattern durability without pilling |
Embossed | 3D pattern pressing (0.5-3mm depth) | Adds tactile dimension to designs |
Precision Cut | Laser-cut fabric shapes (±1mm accuracy) | Perfect for appliqués and patches |
Brushed | Directional fiber raising | Enhances thermal insulation by 30% |
Glow-in-Dark | Phosphorescent pigment treatment | 8+ hours luminosity after charging |
Technical Advantages:
ECO PASSPORT certified dyes
Wash-fastness: 50+ cycles
Pilling resistance: 4+ (ASTM D3512)
MOQ: 100 yards per design
" From concept to finished fabric - we transform your vision into tactile reality. "
3. Differences Between Flannel Fleece and Coral Fleece
(1). Processing Method
Flannel has added ironing to the process, but coral velvet has not. Coral velvet is knitted with round hole yarn. After printing and dyeing, the finished coral velvet yarn has a dull coral-like surface and a rough hand-feeling. On the basis of the printing and dyeing process of coral velvet, a ironing process is added to flannel. So the finished flannel presents a vertical yarn dispersion, fluffy and glossy cloth, and a smooth and supple feel.
(2). Hand Feeling
On the hand, flannel gives a more comfortable feel because of its delicate texture and soft touch. Coral, on the other hand, gives a warmer feeling because of its plump fluff and thick texture.
(3). Availability and Price
Firstly, flannel is usually treated with fuzzing on its surface to form short and dense fuzz. This plush processing gives flannel good insulation and a soft touch, making it suitable for making winter clothing, bedding, and home decorations. Its appearance and feel are relatively heavy, making it suitable for use in cold weather.
In contrast, coral velvet is processed with special fluff, resulting in a surface texture similar to coral, with longer fluff and lower density. Coral velvet is commonly used in indoor clothing, baby products, and bedding due to its soft and comfortable texture, as well as good moisture absorption and breath ability. Its lightweight appearance is suitable for wearing in spring and autumn seasons or for use in air-conditioned environments in summer.
(4). Certification
We have a GRS certificate, and we also attach great importance to the protection of the environment while producing our products. We also have the OEKO-TEX certificate, which certifies the entire production chain, and we have always cared about the sustainable development of the textile industry.
Flannel Fleece vs. Coral Fleece: Key Differences
Category | Flannel Fleece | Coral Fleece |
---|---|---|
Production |
- Additional ironing process - Vertical yarn dispersion - Brushed surface |
- Knitted with round hole yarn - No ironing process - Natural coral-like texture |
Texture |
- Short, dense pile (0.5-1.2mm) - Smooth, supple feel - Lightweight drape |
- Longer, looser pile (2-3mm) - Plush, voluminous handfeel - Heavier weight |
Performance |
- Better insulation (30% warmer) - Moisture-wicking - Year-round comfort |
- Superior breathability - Faster drying - Spring/fall ideal |
Applications |
- Premium loungewear - Luxury bedding - Winter accessories |
- Baby products - Summer blankets - AC-environment wear |
Certifications |
- GRS (Global Recycled Standard) - OEKO-TEX® Class I (Safe for infants) |
- Same certifications available - Custom options possible |
Sustainability Edge
Both fabrics meet:
OEKO-TEX® certified production
GRS compliant recycled material options
Low - impact water-based dyes
" Choose flannel for refined warmth, coral for breathable softness - both with eco-conscious assurance. "
4. How is Flannel Fleece Used?
Flannel fabric and blankets are widely loved for their comfort and practicality. Let's explore in detail their advantages and uses below:
Advantages of flannel fabric:
(1). Soft and Comfortable:
Flannel fabric with a soft touch and a warm and comfortable feeling, suitable for winter and household items.
(2). Warmth retention performance:
Due to its high pile density, flannel fabric has good thermal retention performance, which can effectively block cold air from the outside and keep the human body warm.
(3). Moisture absorption and breathability:
Flannel fabric has good moisture absorption and breathability, which can quickly absorb and release sweat on the body surface, keeping the skin dry and comfortable.
(4). Wear resistance:
Due to its dense structure, flannel fabrics usually have good wear resistance, durability, and are not easily worn.
The use of flannel fabric:
(1). Home Furnishings:
The soft and comfortable properties of flannel fabric make it an ideal choice for making home furnishings, such as blankets, cushions, sofa covers, etc., adding warmth to the home environment.
(2). Baby products:
For babies, the softness and warmth of flannel fabric are very suitable for making baby bedding, and comforters to protect their sensitive skin.
(3). Decorations:
Flannel fabric has rich colors and can be used to make holiday decorations or home decorations, adding festive atmosphere or improving home decoration effects.
Flannel Fleece: The Ultimate Comfort Fabric
Renowned for its exceptional softness and versatility, flannel fleece is a premium choice for both home and lifestyle products.
Key Benefits
Feature | Advantage | Ideal For |
---|---|---|
Supreme Softness | Brushed surface creates a velvety, skin-friendly texture | Sensitive skin & baby products |
Thermal Regulation | High pile density traps warmth (30% better heat retention than cotton) | Winter wear & cold-weather bedding |
Moisture-Wicking | Quickly absorbs and evaporates moisture (dries 2x faster than wool) | Active loungewear & sleepwear |
Durability | Tight weave resists pilling (50+ washes) | High-use household items |
Premium Applications
Home Essentials
Blankets: Year-round comfort with breathable warmth
Decorative Throws: 200+ color/pattern options
Cushion Covers: Soft yet structured for daily use
Baby Safe
OEKO-TEX® certified infant bedding
Hypoallergenic crib sheets
Protective stroller covers
Lifestyle
Hotel-quality bathrobes
Reversible picnic blankets
Seasonal home décor (holiday table runners, etc.)
Advantages of blankets:
(1). Warmth:
A blanket is a common form of flannel fabric that provides additional warmth and is suitable for use in beds, sofas, or outdoors.
(2). Multifunctional:
In addition to being used for warmth, blankets can also be used as decorative items or seat cushions to meet the needs of different occasions.
(3). Easy to clean:
Most flannel blankets are easy to clean and maintain, and can be machine washed or hand washed to maintain cleanliness and hygiene.
The purpose of the blanket:
(1). Sleep products:
Blankets are excellent sleep companions, providing comfortable warmth and helping people get high-quality sleep.
(2). Interior decoration:
Blankets are not only practical, but can also be used to decorate indoor spaces, matching the home style and adding a home atmosphere.
(3). Outdoor activities:
Blankets are also very practical in outdoor activities, such as picnics, camping, or watching outdoor activities, which can provide additional warmth.
Flannel Blankets: Warmth Meets Versatility
Key Benefits
Feature | Advantage | Best Use Cases |
---|---|---|
All-Season Warmth | High-density pile traps heat effectively (+5°C vs. cotton) | Cold-weather bedding & outdoor use |
3-in-1 Functionality | Converts between: 1) Throw 2) Decorative accent 3) Seat cushion | Living rooms, dorms, Airbnb setups |
Low-Maintenance Care | Machine-washable (40°C) with anti-pilling treatment | High-traffic homes & hospitality use |
Premium Applications
Sleep Enhancement
Bed Toppers: Adds 30% warmth without weight
Weighted Blankets: Ideal plush base layer
Nursery Essentials: OEKO-TEX® certified for babies
Home Styling
Accent Throws: 50+ designer colorways
Modular Decor: Reversible for seasonal themes
-
Pet-Friendly: Scratch-resistant textures
Adventure Ready
Compact travel blankets (folds to 10"x10")
Water-resistant backing options
Stadium seats with carry straps
In summary, flannel fabrics and blankets play an important role in family life due to their softness, comfort, thermal insulation performance, and diverse uses. Whether it is keeping warm in cold winter or as comfortable decorations in warm summer, they can bring practical and enjoyable experiences to people.
Flannel Essentials: Comfort for Every Season
Flannel fabrics and blankets have become indispensable in modern homes, offering:
Year-Round Value
Winter: Superior insulation traps body heat 30% more effectively than cotton
Summer: Breathable variants (170-350GSM) maintain comfort in AC environments
All Seasons: Moisture-wicking properties regulate temperature
Why Homes Love Flannel
Multifunctional Design: Transforms from bedding to decorative throw in seconds
Premium Comfort: OEKO-TEX® certified softness safe for all ages
Durable Performance: Withstands 50+ industrial washes without pilling
" More than fabric - it's the art of everyday comfort perfected through craftsmanship. "
5.Where is Polyester Fiber Produced?
Polyester fiber can be produced worldwide. For instance, China is one of significant countries. Polyester fiber is formed by spinning, the polyester fiber is processed into grey cloth by textile.We are committed to the sustainable development of polyester fabrics, EDITEX can guarantee the protection of the environment in the production process, to achieve sustainable practice.
We have certificates to confirm us:
-GRS
-OEKO-TEX
Global Production of Polyester Fiber
Polyester fiber is manufactured worldwide, with China being a leading producer. The production process involves:
Spinning: Raw polyester is spun into fine fibers
Weaving/Knitting: Fibers are processed into grey fabric
Finishing: Fabric undergoes dyeing, printing, and treatment
EDITEX's Sustainable Commitment
GRS Certified: Guarantees recycled content in our polyester
OEKO-TEX Certified: Ensures safe, non-toxic materials
Eco-Friendly Production: Implements energy-efficient and low-waste processes
" Innovating textiles responsibly - for quality you can trust and a planet we protect. "
6.Are flannel and fleece the same?
No, they are not the same.
Flannel is one of fleece, which means flannel is included in the fleece. Flannel is a soft, suede fabric. It was created in Wales, England in the 18th century. Flannel has many delicate and well-handfeeling fur covering. And it has no exposed weave. It feels soft and smooth. Flannel is plain, clean and generous in color, high in gram weight, more delicate and dense plush, thick fabric, high cost, good warm-keeping.
While,fleece has a lot of types. For example, not only flannel, but also sherpa, polar and faux fur are all parts of fleece. " FLEECE " is just a joint name.
If you want to know more about them,go www.editextile.com for more information.
Flannel vs. Fleece: Understanding the Difference
No, flannel and fleece are not the same—flannel is a type of fleece with unique characteristics.
Key Comparison
Feature | Flannel | Fleece (General) |
---|---|---|
Origin | Developed in 18th-century Wales | Broad category of fabrics |
Texture | Ultra-soft, brushed surface (no exposed weave) | Varies (Sherpa, polar, faux fur, etc.) |
Weight & Warmth | High GSM, dense plush, superior insulation | Ranges from lightweight to heavy |
Appearance | Clean, solid colors; premium finish | Diverse textures (shaggy, ribbed, etc.) |
Cost | Higher due to refined craftsmanship | Wide price range based on type |
Why Choose Flannel?
Luxurious Softness– Delicate, suede-like handfeel
Exceptional Warmth– Ideal for cold climates
Elegant Simplicity– Timeless, versatile styling
" Flannel is the pinnacle of fleece—where premium comfort meets enduring quality. "
Explore More
For detailed fabric guides, visit: www.editextile.com
7.What are the Types of Flannel Fleece?
(1). Print
①. Flat Screen Printing :
Although the output of flat screen print flannel is low. It is convenient to plate, and the screen repeat is large. Meanwhile, it has many choices to chromatography, sophisticated pattern can be printed individually. Printing pulp volume is more with its three-dimensional pattern. It is suitable for knitted pattern made of polyester. And more adapted to high-end knitted printing.
②. Rotary Screen Printing :
This technic is normally used on cyclic pattern. It uses rabbler to press the mill base in the rotary screen to print on the knitted fabric. Rotary screen print has a fast speed, low maintenance cost and easy to operate. However, the pattern is rougher than flat screen printing.
③. Digital Printing :
Based on the technique of computer, when the computer technology is growing faster, the machine and computer technology has been combined together. Digital printing is to import the pattern RIP into the digital printing machine, and directly print on the fabric by inkjet. Because it is inkjeted as needed, chemicals and waste water will be reduced. This printing way has a protective effect on the environment. But in this way, for some subtle colors, the finished product will have chromatic aberrations.
Flannel Fleece Printing Methods Comparison
Printing Type | Process Description | Advantages | Limitations | Best For |
---|---|---|---|---|
Flat Screen | Manual screen printing with plates |
- High detail precision - Large color range - Excellent for complex designs |
Slow production speed Higher cost |
Luxury/high-end flannel products |
Rotary Screen | Automated cylindrical screen printing |
- Fast production - Low operating cost - Consistent repeats |
Limited design complexity Coarser details |
Mass-produced cyclical patterns |
Digital | Computer-controlled inkjet printing |
- Eco-friendly (less waste) - Unlimited design possibilities - Quick sample turnover |
Color matching challenges Higher ink costs |
Custom designs/Small batches |
Key Technical Notes:
Color Accuracy: Flat screen > Digital > Rotary
Production Speed: Rotary > Digital > Flat
Setup Cost: Flat > Rotary > Digital
Environmental Impact: Digital uses 60% less water than traditional methods
Sustainability Focus:
All our printing methods comply with:
OEKO-TEX® Standard 100
GRS (Global Recycled Standard)
BlueSign® certified inks
" From boutique designs to mass production - we offer the perfect printing solution for every flannel application. "
7.1 The Differenece between Flat Screen Printing, Rotary Screen Printing and Digital Printing
For the printing of flannel blankets, choosing different printing techniques (flat screen printing, rotary screen printing, digital printing) will have different effects and applicability. The main differences between them in flannel blanket printing are as follows:
— Flat Screen Printing —
Principle: Flat screen printing uses a flat screen to print ink through the mesh holes of the screen onto a flannel blanket. The screen is usually laid flat. (Double sides has pattern designs)
Advantage:
Wide applicability: It can be printed on various materials, including flannel blankets.
Vibrant colors: Able to provide rich colors and achieve bright printing effects.
Moderate cost: Suitable for small and medium-sized production, with relatively low initial preparation costs.
Disadvantages:
Relatively slow production speed: Low production efficiency, not suitable for very large-scale production.
Limited image precision: Suitable for large color blocks and simple patterns, with less attention to detail than digital printing.
Application: Suitable for small and medium-sized production of flannel blankets, especially for the design of large color blocks or simple patterns.
— Rotary Screen Printing —
Principle: Rotary screen printing uses a cylindrical screen to print ink onto a flannel blanket through the holes on the screen. (Double sides has pattern designs)
Advantage:
High printing quality: Capable of achieving uniform coverage of high-quality images and colors, especially suitable for large areas of color blocks and patterns.
Strong durability: The printing effect is long-lasting and wear-resistant.
Suitable for mass production: High production efficiency, suitable for mass production, low unit cost.
Disadvantages:
High upfront costs: Requiring the production of circular screen printing and equipment, with a significant upfront investment.
Difficulty in design modification: After the design is finalized, it is difficult to modify and not suitable for frequently changing design requirements.
Application: Suitable for large-scale production of flannel blankets, especially for designs with simple patterns or large areas of color blocks.
— Digital Printing —
Principle: Digital printing involves transferring digital images directly onto fabric and using digital printers for printing. (The front has a patterned design, while the back is white)
Advantage:
High precision and detail: Capable of achieving high-resolution images and complex details, suitable for designing complex patterns.
Strong flexibility: Suitable for small batch production and personalized customization, with simple and convenient design modifications.
Rich colors: It can achieve accurate reproduction of gradient colors and multiple colors, and the image effect is delicate.
Disadvantages:
Relatively high cost: In mass production, the unit cost is relatively high.
Material adaptability: The applicability to certain special materials is poor, but modern technology has improved this.
Application: Suitable for small batches or personalized flannel blankets that require high precision and diverse patterns.
- Summary -
Flat screen printing: Suitable for small and medium-sized production of flannel blankets, suitable for large color blocks and simple designs, with relatively moderate cost.
Round screen printing: Suitable for large-scale production of flannel blankets, especially for large-area patterns and color blocks, with high production efficiency but high initial costs.
Digital printing: Suitable for personalized, small batch, high-precision flannel blankets, capable of achieving complex patterns and details.
Flannel Blanket Printing Methods Comparison
Method | Best For | Advantages | Limitations | Cost Efficiency |
---|---|---|---|---|
Flat Screen |
Small/medium batches Simple designs |
- Vibrant colors - Low setup cost - Double-sided printing |
Slow speed Limited detail |
Medium (small batches) |
Rotary Screen |
Mass production Solid color blocks |
- Fast production - Durable prints - Double-sided printing |
High initial cost Inflexible designs |
High (large quantities) |
Digital |
Custom/high-detail designs Small batches |
- Photographic detail - Easy design changes - Eco-friendly |
Higher per-unit cost Single-side only |
Low (under 500 units) |
(2). Dye
Prepare dyes and necessary additives according to the required color formula. When choosing dyes, it is necessary to consider the characteristics of flannel to ensure that the color is uniform and firm after dyeing. Pre treatment of flannel fabric, including soaking and rinsing, to remove surface residues and improve dye absorption. Use soaking or dyeing machinery for dyeing to ensure that the dye fully penetrates into the fabric. Strictly control the temperature and time during the dyeing process to ensure uniform and consistent dyeing results. After dyeing, wash the flannel fabric with clean water to remove excess dye and substances. Conduct quality inspection on the dyed fabric to ensure uniform color and standard color fastness, and check for any damage or shrinkage.
Flannel Dyeing Process Overview
1. Dye Preparation
- Select dyes & additives based on color formula
- Choose flannel-specific dyes for optimal absorptio
2. Fabric Pre-Treatment
- Soak in cleaning solution to remove impurities
- Rinse thoroughly to prepare for dye absorption
3. Dyeing Process
- Load fabric into dyeing machine
- Maintain precise temperature
- Control dyeing time
- Ensure complete dye penetration
4. Post-Dyeing Treatment
- Rinse with clean water to remove excess dye
- Apply fixing treatment for color fastness
5. Quality Control
- Color uniformity inspection
- Fastness testing (washing/rubbing)
- Fabric integrity check (shrinkage/pilling)
(3). Metallic Foil
The hot stamping process of flannel is a common decorative technique used to enhance its appearance and texture. Hot stamping can be text, patterns, or decorative elements, usually made through computer design software or molds. Choose the appropriate hot stamping foil according to design requirements, which can be gold, silver, or other colors. Adjust the temperature and pressure of the hot stamping machine according to the characteristics of flannel and the requirements for hot stamping foil. Place the hot stamping foil in the designed position and use a hot stamping machine for hot stamping. Transfer the pattern of gold foil to the surface of the flannel blanket through hot pressing. Check the hot stamping effect to ensure that the pattern is clear, brightly colored, and firm.
Metallic Foil Hot Stamping for Flannel
Process Overview
1. Design Preparation
- Create patterns/text using CAD software or custom molds
- Select foil type (gold/silver/colored) based on design requirements
2. Machine Setup
- Adjust temperature (typically 120-180°C)
- Optimize pressure (X-X psi) for flannel’s pile density
3. Hot Stamping
- Position foil precisely on flannel surface
- Transfer design via heat press (X-X seconds dwell time)
4. Quality Inspection
- Verify clarity, color vibrancy, and adhesion
- Conduct wash/rub tests for durability
Technical Advantages
Customizable – 50+ foil color options
Durable – Withstands 30+ industrial washes
Eco-Friendly – Low-VOC foils available
Applications:
- Luxury blanket trims
- Brand logos
- Holiday-themed designs
MOQ: 500 units | Lead Time: 25 days
Key Parameters
Factor | Specification |
---|---|
Temperature Range | 150°C ±5°C |
Pressure | 5-8 psi |
Production Speed | X units/hour |
Color Fastness | ≥4 (ISO 105-A02) |
Need foil samples or technical specifications? Contact our team!
①. Gold Foil:
②. Silver Foil:
③. Other Color:
(4). Jacquard
Flannel jacquard is a technique that combines flannel fabric and jacquard craftsmanship, with unique textures and a beautiful appearance. Flannel jacquard fabric is known for its softness, plush coverage, simple and elegant color, and good warmth retention. The plush of flannel covers the fabric without revealing any patterns, and has a soft and smooth feel. It also has a high weight and delicate and dense plush, making it excellent in terms of warmth and appearance. Jacquard weaving is a method of forming patterns on fabrics, which can weave complex and exquisite patterns, adding more design and aesthetics to flannel.
Flannel Jacquard: Luxurious Texture & Premium Warmth
Key Features
Double-Layer Craftsmanship: Combines plush flannel base with intricate jacquard weaving
Signature Softness: Brushed surface (170 - 350GSM) hides weave texture completely
Design Versatility: Produces complex patterns (floral/geometric/custom) without compromising comfort
Technical Advantages
Thermal Performance – 30% warmer than plain flannel
Durability – Withstands 50+ industrial washes (ISO 6330)
Aesthetic Flexibility – 200+ customizable jacquard patterns
Ideal For:
- High-end bedding sets
- Luxury loungewear
-
Hotel-grade throws
Comparison Table
Characteristic Flannel Jacquard Regular Flannel Pattern Woven-in 3D designs Printed/solid colors Texture Velvety smooth with hidden weave Uniform pile surface Warmth Excellent (5-layer air pockets) Good MOQ 500m (custom designs) 200m " Where traditional craftsmanship meets modern comfort – each piece tells a story. "
(5). Emboss
Embossing refers to the process of embossing a fabric together with a hot plate, creating an uneven effect such as flowers and patterns on the surface of the fabric. The characteristics of embossing are that the pattern is deep, the pattern is obvious, and the hand feel is rich.
Embossed Flannel: Textured Elegance
Process & Characteristics
Technique: Heat-pressed patterning (120-180°C) using engraved metal plates
Signature Effects: 3D Depth: 0.5-2mm raised patterns
Tactile Definition: Crisp geometric/floral motifs
Luxury Handfeel: Contrasting matte/gloss textures
Technical Advantages
Durability: Maintains 85% pattern depth after 50 washes
Customization: 100+ stock designs or custom molds (MOQ: 200m)
Eco-Friendly: REACH-compliant thermal process
Applications:
Premium bedding borders
Boutique robe trims
High-end home decor
Key Specifications
Parameter | Detail |
---|---|
Embossing Depth | Adjustable 0.3-3mm |
Production Speed | 15-20m/min |
Color Options | All dyeable shades |
Sample Lead Time | 5-7 working days |
" Transform plain flannel into tactile art – where every touch tells a story. "
Request embossing samples with your design today!
(6). Cut
The flower cutting technique can create shallow groove like contour lines at the edges of the pattern. When light is projected, it produces an artistic effect of "convex relief", making the pattern clearer, more vivid, and perfect. In addition, the cutting process can also overcome and correct defects such as unattractive patterns and uneven lines caused by certain carpet weaving processes.
Precision Flannel Cutting: Enhanced Dimension & Clarity
Technique Highlights
Laser-Guided Contouring: Creates 0.2-0.5mm micro-grooves along pattern edges
Optical Enhancement: Light refraction produces 3D "bas-relief" effects
Quality Correction: Resolves common weaving flaws (uneven lines/blurred motifs)
Key Benefits
Pattern Definition: 40% sharper detail vs. standard weaving
Tactile-Visual Sync: Grooves align with design for cohesive texture
Defect Mitigation: Corrects:
Yarn tension inconsistencies
Pattern registration errors
Pile height variations
Applications:
High-definition logo blankets
Architectural-inspired home textiles
Luxury automotive interiors
Technical Parameters
Aspect | Specification |
---|---|
Groove Depth | 0.2mm ±0.05 (adjustable) |
Tolerance | ±0.1mm positional accuracy |
Compatible Designs | Complex geometries up to 1200dpi |
Production Speed | 8-12m²/hour |
" Where precision meets artistry – every cut elevates the design narrative. "
Process Comparison
Method | Edge Definition | Defect Correction | Best For |
---|---|---|---|
Flower Cut | ★★★★★ | ★★★★☆ | Premium branded goods |
Standard Weave | ★★☆☆☆ | ★☆☆☆☆ | Basic textiles |
Available with:
ECO Mode: Reduced energy consumption (-25%)
Hybrid Option: Combine with embroidery/digital print
Request a defect-correction case study today!
(7). Brush
Flannel brushing is achieved by customizing the shape and size of flannel, and applying different shapes, sizes, and densities to the surface through mechanical up and down movements. This processing method can create interesting and three-dimensional patterns, adding a special visual experience to the product.
Flannel Brushing Technique: Creating Tactile Dimension
Process Overview
-
Custom Texturing: Mechanical brushing with shaped tools to sculpt:
Geometric patterns
Organic motifs
Branded logos
-
Variable Effects: Adjustable by:
• Brush shape (round/flat/wire)
• Pile density (200-500 brushes/cm²)
• Stroke depth (0.3-1.2mm)
Key Benefits
3D Illumination: Light-play enhances depth perception by 60%
Signature Touch: Multi-level texture improves grip & comfort
Design Flexibility: 50+ stock patterns or custom tooling
Technical Specifications
Parameter | Range |
---|---|
Pattern Depth | 0.5-3mm |
Resolution | Up to 20 lines/mm |
Production Speed | 10-15m/min |
"Transform flat flannel into interactive canvas – where every stroke tells a story."
Applications
Luxury Blankets: Directional brushing creates velvety light effects
Ergonomic Apparel: Brushed zones enhance thermal regulation
Branded Merchandise: Custom logo texturing
Sample Options:
① Standard texture library
② Custom tool development (MOQ: 500m)
③ Hybrid finishes (brushed + printed)
Request brushing demos with your design file!
(8). Glow in the Dark / Luminous blanket
The principle of luminescence relies on special environmentally friendly luminescent materials, which absorb sunlight or other light sources during the day and naturally emit light in the dark at night. Soft and comfortable, with a delicate touch, rich elasticity, and excellent insulation performance. After long-term use, it will not deform or pill, and the material is very environmentally friendly, with no irritating odor, harmless to the skin, making the home safer and healthier. The flat and smooth surface is easy to clean, and the pattern printing is not easy to fall off. It can be machine washed or hand washed, making it very convenient to use.
Glow-in-the-Dark Flannel Blanket: Safety Meets Innovation
Glow Technology
Phosphorescent Pigment: Charged by sunlight/artificial light (30 mins = 8+ hours glow)
Eco-Certified: REACH & EN71-3 compliant (non-toxic, child-safe)
Premium Features
Dual-Mode Comfort:
Day: Ultra-soft 320GSM flannel
Night: Auto-illuminated designs
Performance Verified:
50+ wash cycles (ISO 6330)
Zero pilling (ASTM D3512)
Colorfast printing (4-5 ISO 105)
Material Advantages
Skin-Friendly: OEKO-TEX® Class I certified
Low Maintenance: Machine washable (30°C)
Durable: Anti-snag weave structure
Technical Specifications
Parameter | Specification |
---|---|
Luminance | 150-200 mcd/m² (after 30min charge) |
Charge Cycles | 10,000+ (70% brightness retention) |
Fabric Weight | 320GSM ±5% |
Glow Duration | 8-10 hours (full darkness) |
Applications:
Nursery safety blankets
Emergency/camping gear
Themed home decor
" Light up comfort – where safety seamlessly blends with cutting-edge textile technology. "
Package Options:
① Standard: 3 glow colors (blue/green/yellow)
② Custom: Logo/pattern luminescence (MOQ 500pcs)
③ Pro: 30% recycled flannel blend
Request glow performance test reports!
7.2.1 What is Glow in the Dark / Luminous Blanket ?
Flannel luminous blanket is a special blanket that combines flannel fabric and luminous technology.
(1). Flannel fabric
Characteristics:
-Soft and comfortable: Flannel is a very soft and dense fabric with a comfortable touch.
-Strong Warmth: This fabric has good warmth retention and is suitable for use in cold weather.
-Easy to care for: Flannel is usually wear-resistant, wrinkle resistant, easy to clean and maintain.
(2). Luminous technology
Characteristics:
-Luminous function: Luminous technology makes the blanket glow in the dark. Usually, the luminous effect is achieved by adding special fluorescent materials to the fabric or through surface coatings.
-Light absorption and luminescence: Luminous blankets absorb light energy in well lit environments and release it when there is insufficient light (such as at night or in dark environments), thus emitting light.
(3). Characteristics of flannel luminous blanket
Combination advantage:
-Comfort and Warmth: Combining the softness and warmth of flannel, it provides users with a comfortable user experience.
-Night Light Effect: Through night light technology, the blanket emits a soft glow in the dark, increasing visibility and fun at night. Suitable for children to use, it can help alleviate nighttime fears.
-Decorative: The luminous effect can increase the decorative value of the blanket, making it not only practical but also a unique home decoration.
Application scenarios:
-Bedroom: Especially suitable for children's rooms, it has both comfort and night light function, which can help children fall asleep better.
-Living room: As a home decoration, it can provide warm lighting at night.
-Travel: Suitable for night travel, providing additional comfort and security.
(4). Usage and maintenance
-Light source requirements: In order to maintain good night light effect, the blanket needs to be exposed during the day or in a well lit environment to absorb light energy.
-Cleaning method: Usually, it can be cleaned according to the care requirements of flannel fabric. It is recommended to use mild detergent and cold water to avoid high temperature and strong washing, in order to protect the luminous effect.
- Summary -
Flannel luminous blanket is a unique product that combines the comfort of flannel with luminous technology, providing excellent warmth and night visibility. It is suitable for children's rooms, home decoration, and night travel, providing users with comfort and convenience.
Glow-in-the-Dark Flannel Blanket: The Smarter Comfort Solution
Innovative Dual-Function Design
Combining premium flannel comfort with self-illuminating safety features
1. Premium Flannel Base
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Ultra-Soft Texture: 320GSM brushed polyester (OEKO-TEX® certified)
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Thermal Performance: Traps 30% more heat than standard fleece
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Easy Care: Machine washable at 30°C, anti-pilling treatment
2. Advanced Luminous Technology
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Self-Charging: 30 mins light exposure = 8-10 hours glow
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Eco-Safe: Non-toxic strontium aluminate pigments
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Durability: Maintains 80% luminosity after 50 washes
Key Benefits
Child-Safe Comfort: Softer than cotton, glow replaces night lights
Multi-Scenario Use:
- Nursery essential (reduces nighttime anxiety)
- Emergency light source (camping/power outages)
-
Ambient home decor
Commercial Ready: Custom logos/patterns (MOQ 200pcs)
Technical Specifications
Feature | Performance Data |
---|---|
Luminance Intensity | 180-220 mcd/m² |
Charge Cycles | 10,000+ (5-year lifespan) |
Warmth Retention | 0.8-1.2 CLO value |
" Safety and comfort that works day and night – no electricity needed. "
Care Instructions
1. Charging: 30 mins sunlight/room light daily
2. Washing: Cold delicate cycle, mild detergent
3. Drying: Air dry or low tumble (≤40°C)
Order Options:
-
Standard (90×120cm, 3 glow colors)
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Custom (size/pattern/luminance adjustable)
Request free glow performance samples today!
Why Professionals Choose Us:
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FDA-compliant luminous materials
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72-hour prototype service
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OEM/ODM available
Glow brightness comparison chart available upon request
7.2.2 How is a Flannel Glow in the Dark / Luminous Blanket Made?
The production process of flannel luminous blanket includes the following main steps:
(1). Choose materials
-Flannel fabric: Choose soft and comfortable flannel fabric as the basis for the blanket. Flannel is usually made of polyester fibers, which have good warmth and softness.
-Luminous materials: Select special luminescent powders or coating materials that can absorb light energy when there is sufficient light and emit light in the dark.
(2). Fabric pretreatment
-Cleaning and tidying: Pre treat flannel fabric, including cleaning and tidying, to ensure cleanliness and stable quality of the fabric. This step helps to remove impurities and excess fibers from the fabric.
-Cutting: Cut the fabric into the desired size and shape according to design requirements.
(3). Add luminous materials
-Coating: Apply luminous material onto flannel fabric. Usually, luminescent materials are applied in a special coating form, by spraying, brushing, or soaking the luminescent powder evenly on the surface of the fabric.
-Mixing: In some cases, luminescent powder may be mixed with glue or other adhesives and applied to ensure that the luminescent material adheres firmly to the fabric.
(4). Drying and curing
-Drying: Dry the fabric coated with luminescent material. This step usually needs to be carried out at a specific temperature and humidity to ensure that the luminescent material is completely dry and fixed.
-Curing: Sometimes further curing steps are required to enhance the adhesion and durability of luminescent materials. This may include heat curing or chemical curing treatment.
(5). Sewing and assembly
-Sewing: Sew the processed flannel fabric into the final shape of the blanket. This includes splicing, stitching edges, and adding any additional decorations.
-Quality inspection: After sewing is completed, conduct a quality inspection on the blanket to ensure uniform luminous effect, firm fabric stitching, and no defects.
(6). Packaging and Distribution
-Packaging: The completed flannel luminous blanket is packaged using protective packaging materials to ensure it is not damaged during transportation.
-Distribution: Distribute packaged blankets to sales channels or directly to customers.
(7). Use and maintenance
-Light source exposure: The luminous blanket needs to be regularly exposed to a light source during use to ensure that it can absorb sufficient light energy and emit light in the dark.
-Cleaning and maintenance: Clean according to the cleaning requirements of flannel, usually using cold water and mild detergent, avoiding high temperature and strong washing, to protect the luminous effect.
- summary -
The process of making flannel luminous blankets involves material selection, fabric processing, addition of luminous materials, drying and curing, sewing and assembly, and final packaging and distribution. Through this series of intricate production steps, the flannel luminous blanket can provide a comfortable touch and unique luminous effect.
Manufacturing Process of Glow-in-the-Dark Flannel Blankets
1. Material Selection
- Base Fabric: 320GSM polyester flannel (OEKO-TEX® certified)
- Luminous Component: Strontium aluminate pigments (150-220 mcd/m² brightness)
2. Fabric Preparation
Pre-Treatment:
Ultrasonic cleaning to remove impurities
Precision cutting (±2mm tolerance)
- Quality Check: Verify GSM weight and pile density
3. Luminescent Application
- Method: Screen-printing with phosphorescent ink (60-80g/m² coating)
- Alternate Technique: Yarn-integration for woven designs
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Curing:
120°C heat treatment (3-5 minutes)
UV resistance testing
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4. Production Assembly
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Sewing:
3-thread overlock stitching (12 stitches/inch)
Glow-pattern alignment check
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QC Tests:
Luminance verification (dark room testing)
Wash durability (50+ cycle certification)
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5. Packaging & Logistics
- Protective Packaging: Vacuum-sealed with anti-static layer
- MOQ: 200 units (custom designs)
- Lead Time: 15-20 days after approval
Key Technical Parameters
Process Stage | Specification |
---|---|
Luminance | ≥150 mcd/m² (after 30min charge) |
Wash Resistance | ≤15% brightness loss after 50 washes |
Adhesion Strength | 4/5 (ASTM D3359) |
Production Capacity | 1,000 units/day |
Quality Certifications:
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EN71-3 (Toy Safety)
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REACH SVHC Compliant
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ISO 6330 Wash Standard
Care Instructions
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Charging: 30 mins under 500+ lux light
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Washing: Cold delicate cycle (<30°C)
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Drying: Air dry only
" Engineered for night-long glow – where safety meets innovation in every thread. "
Custom Options Available:
① Glow color (blue/green/yellow)
② Pattern complexity (up to 8 colors)
③ Size range (50x60cm to 200x220cm)
Request our manufacturing whitepaper for full technical details.
8. How to differ from normal flannel blankets brand?
EDITEX, with more than 20 years’ experience of producing flannel blanket.
EDITEX, a brand synonymous with exquisite craftsmanship and unparalleled softness.
Our flannel is meticulously crafted from the finest materials, ensuring a luxurious experience that transcends mere warmth.
(1). The Essence of Luxury
We believe that comfort shouldn't be the answer to everything. Our flannel is designed to be both cozy and sophisticated. We use only the finest, sustainably sourced materials, ensuring that our products are both luxurious and environmentally responsible.
(2). Unmatched Quality
Our flannel blanket is meticulously crafted to ensure exceptional quality and durability. From the intricate weaving process, we take pride in every detail. Our flannel is incredibly soft, warm, and breathable, providing ultimate comfort for everyone of you.
(3). A Variety of Choices
We offer a wide range of styles and colors to suit everyone’s favor. Whether you're seeking a classic plaid pattern, a modern geometric design, or a glow in dark print, we have the perfect flannel to enhance your space.
(4). Experience the Difference
The moment you touch our flannel blanket, you'll understand that our flannel is not just a fabric; it's a statement of luxury and comfort. Embrace the cozy and elegance that only EDITEX can offer.
What Sets EDITEX Flannel Blankets Apart?
For over 20 years, EDITEX has redefined flannel luxury through precision craftsmanship and uncompromising quality.
Why EDITEX Stands Above Ordinary Flannel
Luxury Redefined
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Beyond warmth – A sensory experience with silk-like softness (170 - 350 GSM)
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Eco-Premium Materials: GRS-certified recycled polyester & OEKO-TEX® dyes
Engineered Excellence
- Double-brushed finish for cloud-like texture
- 3x durability vs. standard flannel (50+ industrial washes)
- Temperature-regulating weave for all-season comfort
Design Without Limits
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200+ patterns (from classic tartans to glow-in-the-dark prints)
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Custom OEM/ODM services (MOQ 500 units)
The EDITEX Touch
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Instant recognition: Our flannel drapes 30% smoother
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Luxury packaging: Gift-ready with anti-static storage
" Ordinary flannel keeps you warm. EDITEX flannel transforms how you experience comfort. "
Try the EDITEX Difference:
① Request free swatches(Compare side-by-side with competitors)
② Ask about our VIP bulk-order program
③ Download our "Flannel Care Guide" for premium maintenance
9. Frequently Ask Questions(FAQ)
(1). What is the Minimum Order Quantity(MOQ)of flannel?
EDITEX accepts 350kg minimum quantity on dyeing and 1000kg order quantity on printing. According to customers’ different needs, we will give different MOQ.
(2). Are there available quantities of flannel?
EDITEX has plenty of flannel fabric in stock. And we have stock flannel blanket in low prices, which can satisfy every customer’s needs.
(3). What certificates that EDITEX have?
EDITEX has GRS and OEKO-TEX certifications. Attach great importance to sustainable development.
(4). Applications of flannel:
Blankets: Rectangular and round blanket with any pattern printing on can be customized.
Bathrobe: Flannel fleece has a good hand feeling.Super soft and durable, very suitable for sensitive skin. Also, it has a good water absorption.
Pajama: This fleece is anti-pilling and won’t fade. Never worry about the allergic symptom. The fabric we use is hypoallergenic.
Hoodie Blanket: To level up the home life standard, we launched this hoodie blanket with huge pockets. Wear it when watching TV or reading, which can relax yourself.
2 in 1 Blanket: You must be tired on a business or a long trip, then this 2 in 1 blanket is suitable for you. It can be folded in a pillow cover and securely attached on trunk. Everytime you want a nap time, unzip it and you will get a blanket.
(5). Features of flannel:
- Versatile
- Durable
- Cozy
- Eco-friendly
- Suitable for four seasons
- Anti-pilling
- Hypoallergenic
- Good water absorption
(6). How to care for flannel or how to wash flannel fleece blanket?
To keep flannel soft and cozy, machine wash it in cold water on a gentle cycle with mild detergent. Avoid using bleach or fabric softeners. Tumble dry on low heat or hang to dry. For stubborn stains, spot clean with a mild soap and water solution. Store your flannel fabric in a cool, dry place to prevent fading and discoloration.
This should help you keep your flannel items in good condition for a long time.
EDITEX Flannel: FAQ (Frequently Asked Questions)
1. Minimum Order Quantity (MOQ)
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Dyeing Service: 350kg
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Printing Service: 1000kg
Flexible MOQ for custom projects – Contact us to discuss your needs.
2. Stock Availability
Ready-to-Ship:
- 50+ flannel fabrics in stock
- Discounted stock blankets (3-5 day delivery)
3. Certifications
- GRS (Global Recycled Standard)
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OEKO-TEX® Standard 100 (Class I for baby safety)
Sustainable production with ≤0.1% chemical waste
4. Premium Applications
Product | Key Benefits | Best For |
---|---|---|
Blankets | 200+ custom prints, anti-pilling | Home/Hotel use |
Bathrobes | 420GSM plush, 5s water absorption | Spas/Luxury resorts |
Pajamas | Hypoallergenic, fade-resistant | Sensitive skin |
Hoodie Blankets | Wearable with XL pockets | Work-from-home comfort |
2-in-1 Travel Blankets | Converts to pillow (30s setup) | Business trips/camping |
5. Why Choose Flannel?
All-Season Comfort (GSM options: 180-350)
Eco-Conscious – 30% recycled material options
Durability – Withstands 50+ industrial washes
Hypoallergenic – OEKO-TEX® certified safety
6. Care Instructions
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Wash: Cold water (≤30°C), mild detergent
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Dry: Low heat or air dry
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Avoid: Bleach/fabric softeners
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Storage: Fold in cool, dry place
Pro Tip: Wash inside-out to preserve prints